5500 lbs Max 197” Lead Acid Battery Electric Forklift FB25R-197
5500 lbs Max 197” Lead Acid Battery Electric Forklift FB25R-197 is backordered and will ship as soon as it is back in stock.
Couldn't load pickup availability
1 Year Warranty
1 Year Warranty
At Xilinamerica.com, we proudly back all of our trucks with a one-year limited warranty, excluding wear-and-tear parts and damages caused by misuse. Our warranty period starts from the date of receipt of the item.
Warranty Periods:
- 1 Year on all trucks (excluding easy-wearing parts and damages caused by human factors)
- 3 Months on spare parts
- 6 Months on batteries
Warranty Details:
- Within 30 days of receipt: If there are any quality issues, we will provide free spare parts for replacement and remote technical support. If our after-sales team determines that the truck needs to be returned for repair, we will cover all round-trip shipping costs.
- Between 30 days and 1 year of receipt: If any quality issues arise, we offer free spare parts and remote technical guidance. If a return for repair is required, the customer is responsible for half of the shipping costs.
- After 1 year of receipt: For any quality issues, we will provide free technical support. However, replacement parts will be charged, and if a return for repair is necessary, the customer will be responsible for both the maintenance fees and shipping costs, which will be quoted based on the situation.
If you encounter any issues during the use of the truck, feel free to contact us at support@xilin.com. Our team is ready to assist you.
Free Shipping
Free Shipping
At XilinAmerica.com, we offer fast and free shipping on most products within the contiguous United States. Please note that shipping to Hawaii, Alaska, and Puerto Rico is not included in our free shipping offer.
🚚 Free Shipping Conditions
Our FREE SHIPPING offer applies to deliveries made to commercial addresses or locations with self-unloading capability. If additional services are required—such as Lift Gate Service, Residential Delivery, or Phone Call Service—please specify at the time of ordering, as these services will incur additional fees. For more details, contact info@xilinamerica.com.
⏳ Lead Time & Delivery
Once payment is received, orders are typically processed and shipped within 48 hours, excluding holidays. Delivery time varies depending on the shipping origin and destination. While we strive for timely delivery, delays may occur, and all estimated transit times are approximate.
📦 Shipping Damage
All products are carefully inspected and securely packed before shipping. Upon delivery, please check that all packages are in good condition before signing for receipt. If there is visible damage, do not accept the delivery and refuse the shipment. Contact our sales team immediately to arrange for a replacement.
❌ Order Cancellations
Orders can be canceled before they are shipped. If an order has already been dispatched, both the outgoing and return shipping costs will be charged. Please note that a missing tracking update does not necessarily mean the item hasn’t shipped. To request a cancellation, contact us as soon as possible via phone or email during business hours. Cancellations are only valid once confirmed in writing.
✉️ Address Corrections & Changes
For any shipping address changes or corrections, reach out to us immediately to avoid additional costs.
For further details, feel free to contact us at info@xilinamerica.com.
Why Xilin
Why Xilin
Why Choose Xilin Material Handling LLC?
The Trusted Expert in Material Handling Equipment
Xilin Material Handling LLC is a leading manufacturer specializing in the production of material handling equipment. Since our establishment, we have dedicated ourselves to creating high-quality, professional, and reliable solutions for industries worldwide. When you choose Xilin, you’re partnering with a company that values innovation, craftsmanship, and a customer-first approach.
Unmatched Product Excellence: Electric Forklifts
Our electric forklift series is at the forefront of our product range, setting new standards in material handling. Designed for optimal performance and efficiency, our electric forklifts provide:
- Exceptional Performance: Engineered for a variety of material handling tasks, ensuring smooth and stable operations.
- Cost-Effective Solutions: Providing high-quality equipment at competitive prices, giving you the best value for your investment.
- Durability You Can Count On: Built to last with compliance to international standards, ensuring long-term reliability in the toughest environments.
Efficient Logistics and Comprehensive After-Sales Support
- Fast Delivery: With strategically located warehouses, Xilin ensures prompt delivery to meet the needs of our global customers.
- Expert After-Sales Service: Our dedicated after-sales team is here to assist you with everything from installation and training to regular maintenance, ensuring seamless operations and helping you overcome any challenges in your material handling needs.
Confidence in Every Partnership
At Xilin, we prioritize your success. By choosing us, you not only get access to top-tier material handling equipment but also benefit from our full range of services, designed to give you peace of mind throughout the lifecycle of your equipment. Trust Xilin for reliability, performance, and long-term value.
Choose Xilin, Choose Excellence
With Xilin Material Handling LLC, you are assured of high-quality products, dependable support, and a commitment to your business’s success. Let us help you optimize your material handling processes for greater efficiency and productivity.
For more information or inquiries, don't hesitate to contact us!
Capacity 📦
Rated Load Capacity 5500lbs
Aisle width ↔️
Minimum Aisle Width 153.5inch
Height ⬆️
Mast Lifting Height 197inch
lowered height ⬇️
Mast Lowered Height 91inch
Description
Description
FB25R-Li-197 Electric Forklift – 5,500 lbs Capacity, Lead Acid Power for Heavy-Duty Tasks
The FB25R-197 is a powerful four-wheel electric forklift with 5,500 lbs capacity and 197" max lift height. It runs on a 48V / 500Ah Lead Acid battery and features AC motors, a full free-lift mast with side shifter, and solid tires. Ideal for warehouses, factories, docks, and logistics centers—indoors and outdoors.
🔑 Key Features & Benefits
- 🔋 48V / 500Ah Lead Acid Battery – Delivers longer runtime, faster charging, and better energy efficiency with minimal maintenance.
- ⚙️ AC Drive & Lift Motors – High-torque, brushless design ensures reliable operation with low noise and zero emissions.
- 🏗 Three-Stage Free-Lift Mast with Side Shift – Allows full vertical movement with enhanced control for tight stacking and unloading.
- 🛞 Solid Tires – Suitable for both indoor and outdoor environments with strong shock absorption and puncture resistance.
- 🧠 Energy Regeneration – 30% energy recovery during braking extends battery life and reduces charging frequency.
- 💺 Ergonomic Operator Design – Comfortable seat, safety belt, handrail, and multi-function display ensure easy operation and safety.
- 💡 LED Headlights & Blue Safety Light – Boosts visibility and workplace safety, even in dark environments.
- 🧲 Low Center of Gravity – Relocated battery placement enhances steering stability and driving control.
📊 Specifications
📦 Capacity | 5,500 lbs |
🔧 Load Center | 19.7" |
🔄 Turning Radius | 85.8" |
📏 Aisle Width | 153.5" |
🔩 Fork Dimensions | 42" L × 9.45–42.8" W × 1.6" Thick |
📏 Inside Fork Width | 0.1"–28.7" |
⬇️ Fork Lowered Height | 0.1" |
📐 Overall Dimensions | 47.2" W × 131.9" L |
🔺 Max Lifting Height | 197" |
📏 Mast Height (Lowered / Extended) | 91" / 238" |
🚀 Travel Speed | 7.5 mph (Laden) / 8.1 mph (Unladen) |
🔼 Lifting Speed | 10.2 in/s (Laden) / 11.8 in/s (Unladen) |
⬇️ Lowering Speed | 14.2 in/s (Laden) / 16.5 in/s (Unladen) |
🔋 Battery | 48V / 500Ah (Lead Acid) |
🔌 Charger | 48V / 70A External (3-phase 220V) |
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🔎 Designed for Daily Use, Backed by Real Experience
🧠 All-AC Drive and Regenerative Braking Logic
The FB25R-197 is powered by dual AC motors—one for traction and one for the hydraulic system. Both are brushless and enclosed, reducing heat buildup and eliminating carbon brush maintenance. Regenerative braking activates automatically when the accelerator is released or when directional input changes. This braking method uses motor resistance to gradually slow the forklift and feeds power back to the battery during each deceleration. The regenerative effect reduces reliance on mechanical braking, helping extend the life of both brake components and the drive system under high-frequency use.📋 Controller Logic and Operator Interlocks
A centralized logic controller coordinates all drive, steering, and hydraulic functions. When the seat switch is disengaged or the emergency stop is triggered, the controller disables all outputs. Lift, tilt, and travel inputs are managed independently, preventing simultaneous conflicting actions. The LCD instrument panel is forward-angled for improved in-seat visibility and remains backlit during low-light operation. Fault codes are instantly recorded and displayed, with diagnostic memory stored for service technicians.🔋 Lead Acid Battery Design, Charging, and Locking
The truck uses a 48V / 400Ah Lead Acid battery mounted in a side-pull tray. The tray includes mechanical latch points and reinforced rollers to prevent movement during operation. The BMS (Battery Management System) monitors charge cycles, voltage balance, and thermal behavior across all cells. If temperature exceeds safe limits or voltage drops below 20.4V, lifting and high-speed travel are disabled. Charging is performed via an onboard 24V/30A smart charger that accepts standard 110V input. Once charging begins, drive functions are automatically locked out until the cable is removed.🛞 Steering System with Auto-Center and Safety Assist
The EPS (Electric Power Steering) system is fully electronic and requires no fluid or hydraulic pump. Steering torque is dynamically adjusted based on speed, providing lighter turns at low speeds and firmer feedback at higher speeds. When the operator releases the wheel, the system gently returns to center. The steering column is shock-isolated and includes a backup speed-limiter input, allowing optional reduced-speed profiles in sensitive warehouse areas.🛑 Parking Brake and Ramp-Hold Protection
The electromagnetic parking brake engages automatically when the key switch is turned off, the seat is empty, or the emergency stop is pressed. On inclined surfaces, the drive controller holds the truck in position by applying braking torque through the motor. This prevents rollback and eliminates the need for manual wheel chocking during brief stops on ramps. The system also includes a brake wear detection logic that generates alerts based on cycle count, not just time.🛠️ Maintenance Panels and Daily Inspection Points
The rear hood opens vertically, giving access to the controller, wiring harnesses, fuses, hydraulic reservoir, and brake components. Daily inspection points include:- Battery terminal torque and corrosion check
- LCD display error code review before startup
- Brake pedal free play and clearance (target: 0.2–0.5 in)
- Tire tread integrity and inflation (if pneumatic)
- Fork surface and wear plate condition
🧯 Fail-Safe and Limit Control Systems
The truck includes a lift limit valve that cuts off flow when the mast reaches the full 197" extension to prevent cylinder overextension. A secondary drop speed control ensures soft landings below 8 inches from ground level. In the event of hydraulic failure, the load can be manually lowered using the emergency release valve. Electronic overload protection triggers a buzzer and LED warning if load exceeds rated capacity. All motion is locked until reset.🛡️ Warranty & Support You Can Count On
All new Xilin forklifts include a 1-year limited warranty covering the frame, AC motor, controller, and hydraulic components. The Lead Acid battery is covered for 6 months. Wear parts such as wheels, switches, and seals are covered for 3 months.Here’s how our support works:
- Within 30 days: Free parts, remote technical support, and round-trip shipping if needed
- Day 31 to 1 year: Free parts and technical assistance; customer pays 50% of return freight
- After 1 year: Lifetime remote support; parts and shipping quoted based on issue
Need help? Contact support@xilin.com — our U.S.-based service team is here to assist you anytime.
Parts YOUR Trucks
View allFrequently Asked Questions
Product
What comes in the Truck box?
What comes in the Truck box?
When you receive your equipment, everything is packed for easy setup, with attention to detail. Here’s what you can expect to find:
- Your Machine: Secured with green packing straps.
- Branding & Labels: Stickers with brand logo, installation video QR code, and a "Delivery Attention" sticker.
- Accessories:
- Documentation: Photos of your machine, model, serial number barcode, and brand logo for reference.
- Packaging: The machine is wrapped with stretch film and accompanied by the BOL (Bill of Lading) for easy identification.
Important Notes:
- In cases where pallets are not used, the machine is securely packed with alternative methods.
- Some machines may not include a charger or power cable, depending on the model.
We ensure you receive everything you need to get started, with a level of care you won’t find elsewhere!
How long is your warranty?
How long is your warranty?
All Xilinamerica Trucks Come with a 1-Year Limited Warranty!
Enjoy peace of mind knowing that your truck is backed by our 1-Year warranty (excluding wear-and-tear parts and damages from misuse).
For full warranty details, check out our warranty page.
Shipping
How does my Truck come delivered?
How does my Truck come delivered?
All our trucks are delivered with free shipping straight to your doorstep!
Most trucks arrive fully assembled, while a few may require simple setup. You can easily follow our assembly tutorials and videos for guidance. If you need further assistance, our customer support team is always available to help!
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🔥 UP TO $400 OFF! 🔥
Get up to $400 OFF on material handling equipment for a limited time! Don't miss out—grab your favorite truck today!